Monday, February 22, 2016

Anti-obesity oil -Is it a new innovation or rehashing of the old Japanese technology?

It is true that obesity is assuming epidemic proportions in countries like USA where almost one third of the population is either overweight or obese. Therefore any suggestion that can help to deal with highly dangerous global situation is worth getting a close attention provided it is logical, scientific and practical. What is tragic is that there is no unanimity about the exact cause of obesity though different experts opine differently defying any consensus. While consumption of saturated fats and trans fats, carbohydrates, white sugar and high fructose corn syrup are all implicated in one way or the other with obesity, the bitter truth is that humans are themselves responsible for this scourge visiting them through reckless dietary system combined with sedentary life style. There is unanimity that putting on body weight is directly linked to an imbalance between calorie intake and calorie expenditure and if the intake is more than what is necessary, even God cannot help in preventing increased body weight!. Though the theory is so simplistic to understand and to be acted upon by the people, the desire to eat good food ( purely from taste angle) over rides the need to keep the body weight constant for an adult. In other words, the will to moderate food consumption according to one's body needs seems to be lacking in case of most consumers resulting in over consumption. One of the curious facts is that healthy foods are invariably less tastier that nutrient light junk foods with lots of calories loaded in them and naturally such foods more or less create a sort of irresistible addiction, repeatedly attracting the hapless consumer!.

Billions of dollars are being made by the so called nutraceutical industry through peddling of hundreds of products claiming the magical properties of shedding body weight though their credentials are suspect. With food safety authorities choosing to look the other way without coming to the help of the citizen through appropriate control measures, the antiobesity products industry has a roaring time with their uncanny marketing strategy to trap vulnerable people like a "spider trapping its prey in its web"! In parallel with this development, another segment of the industry peddles "exercise" machines and crash "weight shedding courses" for the benefit of overweight people minting enormous fortunes. Who can forget the "famous" (or notorious?) Atkins diet or the South Beach diet and similar weight control regime peddling companies who were able to attract millions of people, scared about the ill consequences of high BMI which can cause a plethora of diseases including diabetes, hypertension, CVD, kidney ailments etc, crippling the life style even at an early stage of life. 

Latest to get the spot light is a romatic product going by the captivating name "antiobesity oil"! Though there are some traditional oil based concoctions in the market coming mostly from China and India, the new offering by the above name got a focused attention during the recent scientists conglomeration at Mysooru in the first week of January this year. According the flamboyant innovators, the antiobesity oil they just discovered could "maintain healthy body weight", provides "clean energy"  and "is not stored" as fat in the body. This product is claimed to have been developed for the "first time" in India from sunflower seed oil and it is "one of the kind in the world"! Added to this the antiobesity oil prepared at Mysooru is safety assured unlike similar ones developed elsewhere in the world, so goes the claim. According to the innovators this product is chemically identified as diacylglycerol oil which is supposed to be edible because the only difference between an edible oil as we are used to at present and their new product is that one of the three fatty acid molecules in the triglyceride oil products has been knocked off by controlled lipolysis. If the new product can be commercially made and approved by the food safety authorities in the country it can be a speciality edible oil for use by obese people to reduce their body weight. Of course the food industry needs to be convinced that the technology is "commercially workable" and economically viable. 

Let us look at the claim that such a product has been made for the first time in the world in India. Looking back one cannot forget that in early 2000 a product called "Enova oil" was developed and marketed in Japan claiming that less of this product is stored as visceral fat in the body unlike triglycerides which are the basic chemical entities of all edible oils. This product also boasted of unsaturated fatty acids which are known to reduce undesirable LDLs and raise desirable HDLs in the blood. However this product was abruptly recalled from the market because of several safety and health issues. One of them was the formation of glycidol during deacylation of the oil, an artifact implicated as potentially carcinogenic. Besides the ratio of Omega- 6 to Omega-3 fatty acids was 10:1 in Enova oil whereas most healthy vegetable oils have this ratio 3:1. High percentage of Omega-6 acids is reported to be associated with higher blood pressure and chronic inflammation. Thus the charmed marketing run of Enova oil abruptly ended in September 2009. Though the manufacturers promised to come back with the product soon, till to date there is no sign of this product, leading one to conclude that the technological and health problems were serious enough for the company to abandon it for ever.  

Another interesting fact which did not come to surface when the benefits of diacyl glycerol were glorified by the innovators pertains to its suitability for use as a frying fat. Most Indian preparations expose them to high temperatures between 160C and 210C and many conventional oils do cause frothing and foaming if the free fatty acid content is high in them. Also the mono glycerides of fatty acids are recognized as an excellent emulsifying agent in preparations where stable water in oil emulsions are to be made and in most counties their use in small quantities as emulsifier is approved as safe. According to FAO-WHO Alimentarius Commission daily intake of 12.5 to 25 mg of monoglycerides per kg body weight is considered safe. This works out to about 0.75 to 1.5 gm intake daily through all the foods consumed by an average person weighing 70 kg. Such data on diacyl glycerol are not readily available though it is generally assumed that the lipolytic enzymes present human body may be able to dispose of the product without much harmful effect. Against such a background if the new so called anti obesity oil is really going to be made for Indian consumers, adequate safety studies and tolerance limits will have to worked out before its clearance as a cooking oil..
V.H.POTTY
http://vhpotty.blogspot.com
http://foodtechupdates.blogspot.com

Friday, January 22, 2016

Reckless control over an industry and its consequences-India's "bitter" sugar story

It is an irrefutable fact that india is one of the top sugar producing countries in the world as well the top sugar consuming country. Whether these achievements are due to the extraordinary skills of the farmer, efficiency of the sugar industry or the proactive government policy interventions, is a tough question that begs for an answer. Another crucial issue is whether this most regulated industry is really healthy providing equity to all the stakeholders, the farmer, consumer and the industry. Though we call India a market driven economy, when it comes to sugar industry it is government driven with neither the industry nor the farmers being truly happy. Some time one feels that sugar is a product that has got more importance that it deserves. Its consumption at high levels has been implicated in a variety of lifestyle diseases like diabetes and obesity and still this is one commodity government considers as an essential one to be included as an item for subsidy under essential commodity basket distributed through PDS! 

Is sugar really an essential commodity? A highly debatable question. Health experts world over point out the havoc sugar has brought about among the population in developed countries like the US. It is an irrefutable fact that two out of three Americans are either over weight or obese and high consumption of sugar has been implicated as the major cause for this epidemic. As against the recommended maximum consumption of  45 grams of added sugar per day for sound health, the present average consumption of almost 180 grams per day proves the point that over consumption is responsible for the health crisis being faced by that country. The US seems to be on a suicidal course as its consumption of sugar and refined wheat flour is incongruously high reported at 60-65 kg each per capita annually. White flour from wheat is equally dangerous as its GI values are even higher than that of white sugar and this flour is the major ingredient in practically all the food products including bread, biscuits and cookies, pastry products, pizza, pasta and noodles and others. Can India learn a lesson from the experience of this country to prevent a catastrophic situation where people with increasing income opt for a lifestyle that is characterized by high sugar and white flour consumption? 

Sugar consumption in India is estimated to be 20 kg per capita per year which works out to about 60 grams per day, considered tolerable from health angles but the average figure hides the real fact that extent of daily consumption can vary enormously with poor segments of the population consuming much less than the average figure while well to do citizens might be taking sugar at a level higher than the average. Similarly taking refined flour (Maida) intake which also contributes to quick boost in blood glucose, the production by roller flour mills is comparatively low More than 65% of the wheat produced in the country is milled in conventional plate mills (Chakkis) and the healthy whole wheat flour (Atta) from them is consumed directly by the households for making many traditional preparations. The 900 and odd roller flour mills just produce about 12 million tons of maida which works out to just 10 kg per capita per year and therefore this is considered to have insignificant adverse impact on the health. Probably the relatively low incidence of life style disorders like diabetes in India can be explained by the lower consumption of sugar and maida by the vast majority of the population. Still any rise in sugar price due to a long term policy of restricting sugarcane cultivation or encouraging fuel alcohol will be good for the health of the consumer and economic well being of the farmer as well as the industry in the long run.

Series of farmer suicides in the sugar belt during the last few years raises the inevitable question whether government should really micromanage the industry or leave it to the market forces to determine the extent of sugarcane cultivation in the country from time to time. It is an anachronism that while the country is facing huge shortages of pulses and oilseeds which are the backbones of nutrition especially for vegetarian population, during the last two decades precious little has been done to shore up their production. The country is watching with dismay shortages of these critical foods in the market and escalating prices that deny many people access to these critical food components in India diet. Billions of rupees worth imports are taking place expending our precious foreign exchange and India has the unenviable position of being the biggest importer of edible oils in the world! As most of the sugarcane cultivation is carried out in areas in 6 states where irrigation facilities have been created to help farmers to grow this crop, pulses are relegated to the background growing mostly as drought crops with meager productivity. Successive governments must answer for this criminal negligence of both pulses and oilseed crops that has condemned the nation to a nutrient starved one. Can this be condoned? 

It is rather amazing that sugar is intricately linked to vote bank politics and  to say that the industry is controlled by a few sugar barons with political power and clout is an understatement!.  Successive governments have played into the hands of the sugar industry by instituting regulatory controls that distort the sugar landscape in the country. It is an irrefutable fact that vast number of people are employed by the sugar industry and tinkering with it may turn out to be disastrous if not carefully planned. What will happen if the sugar industry is totally deregulated leaving it to the pulls and pressures of the market? If sugar prices to day are ridiculously low making the entire industry sick, the responsibility must be borne by successive governments which held it in its vice like grip because of vote bank considerations. Why should the government give unlimited licenses to sugar mills which eventually become sick though those well connected politically prosper because of many reasons?  If such a total decontrol takes place only fittest ones will survive and there may be temporary hike in prices for the consumer which will not be felt especially when food costs are constantly on rise without the consumers raising any serious alarm.

It is said that when India sneezes the sugar world catches the cold! This is because of the influence of surplus sugar lying with sugar mills which are not allowed to be exported beyond a certain limit and naturally if too much is exported the global prices crash and vice versa. With the recent decision by the government to mandate blending of petrol to the extent of 10% with ethyl alcohol the demand from the fuel industry is likely to grow manifold. However has the country enough capacity to produce alcohol from sources like molasses at present?  Probably not and is it not then incumbent upon the government to give priority for more production of alcohol rather than white sugar? Brazil has shown to the world how sugarcane crop can be harnessed to make more sustainable fuels and its example ought to be followed by India. If sugarcane crop is diverted for alcohol production there might be some price hiccups in the market but consumers will not mind it when they are already coughing up Rs 150-200 for a kilogram of commonly used pulses. 

Look at the global scenario vis-a-vis sugar and alcohol. Brazil produces more than 35 million tons (mt) of sugar compared to India's production of 28.5 mt in an year. While Brazil exports 23.8 mt of sugar Indian export is pegged at 2.5 mt reflecting the high control government has on the sugar industry in the country. World wide sugar production and consumption are more less balanced though the industry carries a large stock as a buffer against wide price fluctuations. Brazil is also in the fore front in utilizing sugarcane for alcohol production as recently it has increased the mandatory blending level from 25 to 27%  Interestingly Brazil uses only 40% of its cane production for making sugar while the balance goes for alcohol production. In contrast India has not even been able to enforce effectively the 5% blending policy so far and the reason attributed to this shoddy performance is shortage of alcohol in the country..It is against this background that government has to think of diverting the sugarcane crop directly to produce alcohol instead of relentlessly pursuing sugar production through unnecessary and burdensome subsidization policies. Government does not seem to be worried about the enormous outgo of foreign exchange on import of petroleum fuels and an effective policy to ensure alcohol blending can substantially reduce our petroleum import bills. As added bonus the country will be able to reduce its carbon foot print significantly as ethanol-petrol blend is less polluting compared to petroleum fuels. 

As a part of such a policy the country must incentivize setting up alcohol production units which can directly convert sugarcane juice into ethanol. If the avowed policy of mandating 20% blending by 2017 is to be realized India will need about 4.5 billion liters from the current production base of 1.5 bn liters of fuel grade ethanol. Though the established capacity of 350 distilleries is placed at 1.5 bn liters, they also produce rectified spirit to the extent of 4 bn liters per annum for industrial and other uses. It may be difficult to divert the latter to fuel ethanol production as it will adversely affect the industry which uses alcohol as its feed stock. As increasing biofuel ethanol production solely from molasses is impractical, direct conversion of crushed sugarcane juice seems to the only alternative available to the country. One ton of sugarcane is supposed to yield 70 liters of alcohol and naturally a huge quantity of sugarcane may have to be diverted to direct ethanol production which could limit sugar production to some extent. Sooner the government takes a policy decision on this crucial sector better it will be for the country. .

V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com


Friday, January 1, 2016

Safety of PET bottles for packing medicines, foods and beverages under cloud-Will the real truth emerge ever?

What do we understand by the oft used word PET when it comes to food packing? Probably common man may have no clue about the chemical nature and the implications underlying its use by the food industry. But there is a general awareness that all plastics are not good when it comes to their use for food contact applications. It is true that plastic materials, mostly made from fossil fuels, have taken over the lives of people in to day's world because of convenience and cost. Glass and metal containers are unbearably costly though they are much more safer than plastics. There are a number of plastic materials varying in their characteristics and functionality and food industry has a wide choice before them for packing foods. Protection from air, moisture and tainting from the environment are the primary concerns when plastics are used as far as the industry is concerned but environmentalists are more worried about the pollution caused by the used plastics which take more than 800 years to be completely degraded in nature. World over restrictions are being placed on use of plastics and make recycling a priority to save the planet. 

Quality and safety requirements of plastics vis-a-vis food contact applications are more or less standardized though there could be small variations in the methodology used to determine their suitability. Safety authorities in developed countries focus on the foods consumed in their countries and tests using model systems reflecting these foods are used to arrive at the permissibility of various packaging materials. However in India there is a sea change in the chemical, physical, biological and sensory characteristics of foods we eat here and therefore the interaction between food and the packaging materials used needs to be assessed by appropriately tailor made tests. The safety aspects of some of the packing materials used for ethnic foods or traditionally consumed foods in this country have not yet been determined conclusively as the authorities concerned is rather slow in tackling this crucial issue with any sense of urgency. The responsibility of the plastic manufacturer ends once a certificate is generated by testing laboratories using standard testing protocols involving simulated solvent systems for acidic, neutral and alkaline foods. What is appalling is that once such a certificate is produced the manufacturer can produce tons and tons of the materials and sell to the food industry without any further overseeing or vigilance from independent authorities. 

The issue of safety of PET bottles for packing pharmaceutical products became a debating one after some concern was raised recently and the government's knee-jerk reaction in setting up a committee to "look" this controversy. Consumers are genuinely concerned about the impact of packing medicines in PET bottles which is becoming a standard practice of the industry which finds it a better packing material compared to glass due to logistical and economic reasons. This has compelled the authorities to arbitrate on this issue. The demand of consumer organizations and environmentalists to ban PET plastics must be based on an assessment of the balance between risk and advantages and scientific data therefore is necessary. The government approved testing laboratory to which this problem was referred, came out with a shocking conclusion that PET bottles are not safe for packing liquid drug formulations because of high levels of leachates passed on to the contents from the container. The controversy became more "controversial" because both drug industry as well as the plastic industry questioned the veracity of the report alleging that too few samples were tested and no important decision should be taken based on the findings of a single laboratory. Probably they may have a valid argument and further testing can be ordered in multiple laboratories controlled by the government on a proprity.     

If we go back to history of this problem it was due to the diligence of an Uttarakhand-based non-governmental organization (NGO) that works in the health sector which raised this issue requesting the ministry of health to impose a ban on the use of PET for pharmaceutical packaging. The present impasse is due to the testing results showing high levels of some chemicals in the products tested. The Government is sitting on the recommendations of a technical group set up to examine this issue which categorically suggested banning of liquid pharmaceutical formulations to be packed in PET bottles and eventually extend this ban to the entire industry. More concerns were expressed with regard to the potential impact of the contaminants leaching out from the bottle on the health of children and other consumers with normal health as well as with weak state of health. There are documentary evidences to support the adverse impact of leachates like Chromium, Antimony, Lead and Diethylhexyl Phthalate at concentrations much beyond the safety limits. According to experts health risks to people can manifest in the form of diseases like cancer, diabetes, endocrine damage kidney damage, reproductive diseases and obesity when these contaminants are present at levels far exceeding the safety standards and this cannot be ignored that easily. calling for emergency measures to tackle this issue once for all.

An interesting argument put forward by the packaging industry is that instead of banning PET blindly, some way should be found to modify the technology of manufacture of this commercially important material to make it safer. A larger question that begs for an answer is why the industry did not take adequate precaution before and was indulging in making and selling a material of doubtful safety credentials? Similarly why it should have been left to an NGO to raise this issue of grave concern where as a responsible and diligent government with enormous powers at its command was sleeping over it all these years with least concern for the health of the 1.3 billion people it is "ruling"? Is it not criminal and shameful? Probably there will be lot of "passing the buck" game when some thing seriously happens due to possible systematic poisoning of its helpless citizens! God forbid such a contingency.

What is perplexing in this entire saga is whether PET bottles and films are safe for packing water, beverage and foods? In India food safety is a portfolio in the domain of the Health Ministry which incidentally also controls the drug industry. Though there are a few reports indicating that PET bottles are safe for packing water, beverages and most food products, there is no clarity as to the minimum thickness of the bottle, impact of long storage and exposure to temperatures prevalent in tropical countries. The same question that has bedevilled the drug industry vis-a-vis use of pet bottles for packing drug formulations does bother the food sector also and there is practically no report of any real time study using any food product packed in such containers. Here again the safety is assumed or presumed based on model systems using standard solvents and solutions which might not really represent any foods we consume in this country. Also to be borne in mind is that in the absence of overseeing of the PET production facilities, food industry has to depend on the unilateral view of the manufacturers that their bottles are food grade. If toxic materials like Chromium, Lead, Antimony and Diethylhexyl phthalate have been found in drug preparations in quantities beyond the permitted levels, there is all the more reason that chemically complex food can leach out much more of them over the duration of their shelf life. It is a million dollar question as to why the Indian government and the research institutions specialized in food, packaging, health and toxicology controlled by it are sleeping over the issue for so long! 

While the issue of safety of pet bottles for packing food and medicines is sill being debated, there is a tug of war between the PET industry and glass industry, both of them having a vested interest in the business generated by the products they make. According to the PET bottle industry more than 200 manufacturing may have to close shop if the Government enforces an across the board ban for food, beverages and pharma products which together account for about Rs 2000 crores market, almost 50% of the total production of 6 lakh tons per annum. In contrast glass bottle industry which was once the prime materials used by both food and pharma industries is witnessing a decline in its growth because of the increasing preference shown for PET bottles. One of the last bastions for glass bottle is the liquor industry which consumes almost 50% of the production estimated at about 3 million tons per annum probably because of the ability of glass to retain the flavor in its original form. Only cheap liquors have switched over to PET bottles in preference to glass because of cost considerations. If banning of PET bottles does materialize there is no option for the industry but to go back to glass bottles. Thus what is a lose to PET industry will be a gain for the glass industry. We will have to wait and see how the situation is going to develop in the next few months. In the mean time glass industry must invest in new technologies that can give glass bottles with lighter weight and extra strength to with stand rigors of handling and transportation . 

V.H.POTTY
http://vhpotty.blogspot.com
http://foodtechupdates.blogspot.com

Thursday, December 31, 2015

"Best before date" to be replaced by "Expiry date" on packed food labels? Imponderable factors

World over the consumer right to know what is offered as food by its makers is recognized and it is for this reason that the food manufacturers are forced to declare unambiguously the ingredients used and the nutrition it offers for which mandatory label provisions have been evolved. Each country has opted for a standard format of its own to be followed by the makers of foods in the county. Though there may be variations in the details of the declaration, basically these labels are insisted upon so that an average consumer knows about the quantity, price, ingredients, allergic and health affecting constituents, manufacturing date and batch number, best before date etc.Because of the realization that consumer may be more discerning in his choice of food, most important items to be included on the label vis-s-vis health are calories, fat, sugar, proteins and some micronutrients. While in India food processing industry has to abide by the law regarding labeling, what is galling is that such demands are not made on the public eateries which offer freshly cooked foods either served in regular brick and mortar restaurants or the informal unorganized street vending outlets though their products have neither any standards of identity in the statute books nor the liability for any food poisoning episodes. When packaged food food business is comparatively small considering that millions of people eat outside their home in such eateries, why these players are not asked to tell their patrons the basic composition of the foods they offer?                                                 

During the last few years eating out scenario has dramatically changed with more and more people being pulled by fast food restaurants, food trucks and street vendors which naturally would have affected the growth of the so called "brick and mortar" eateries.The eternal debate regarding the quality and safety of products offered by casual eateries will go on and on, with no clear answer emerging soon. Whether one likes it or not the current trend of faster growth of the informal sector of catering will continue and the catering sector as a whole has to take this in its stride. Why do more and more people like street foods in preference to going to a "standard" restaurant which at least ensures some accountability that can be enforced? Is it the price factor? Or is it the convenience factor that decides? Very difficult to get any definite answer though both must have some thing to do with such shifting of consumer loyalty. If we go by western standards the fast food industry registered phenomenal growth riding on the consumer desire to save time on eating and later it emerged that these new formats of eateries could also offer good "tasting" foods at comparatively lower prices. Lately the fast food food sector is however being hit badly by the new consumer awareness about health and the relentless onslaught of obesity caused by their low nutrient density food preparations though some of the major ones are in the process of overhauling their menu to make their products more healthy.

In India street food vendors are omnipotent across the urban and semi urban areas working unobtrusively occupying some of the important arterial and busy streets where crowds do collect in the evenings. Though from time to time concerns have been raised regarding the adverse impact of these street foods on the health of the citizens, civic administrations find it difficult to do any thing to discourage the working of these vendors due to humanitarian and political reasons. Neither is there any organized attempt either at the national or state level to improve the system with active policy intervention. Major issues that bother the health experts are the sanitary and safety problems inherent in such a situation where quality of inputs like water, raw materials and cooking environment cannot be considered satisfactory with most vendors. Besides disposal wastes and total lack of toilet facilities nearby make consuming these foods relatively a risk taking venture! Still it has to be conceded that there are thousands and thousands of street hawkers eking out a living through street vending giving it a socio-economic flavor. 

It is against such a background one has to listen to the discourse from the Consumer Affairs Minister at Delhi that Indians are confused by the labels on packaged foods, especially when it comes to the "best before" date and declared that it would be replaced with "expiry date" so that consumer can decide not to buy date expired products. The assumption is that date expired foods can be dangerous while many foods even after the best before date are still edible and safe to consume. May be there is a point in what the Minister has said because even the United Nations agencies have declared that enormous waste of food all over the world, especially in affluent countries is unconscionable. But what is the technical feasibility of arriving at at an expiry date for any food? After all food is a complex cocktail of organic molecules and any prediction regarding interactions among them may be somewhat difficult. Drawing any parallel between food industry and its counterpart in the pharmaceutical sector is not sustainable as most drug preparations have one or two active ingredients and what happens to them over a period of time can be easily assessed through model studies. 

While government is becoming more and more demanding when it comes to organized industry, the unorganized sector like street vending goes without much of an oversight by the safety agencies. Whether declaration of ingredients or expiry date such rules are enforced only when the players are registered with government regulatory authorities. It is still fresh in our memory as to how the safety regulator in this country systematically hounded the manufacturer of a particular brand of instant noodles slapping on them the unsustainable charge of their products being unsafe due to excessive levels of lead or mono sodium glutamate though there are many others producing the same not subjected to any scrutiny. It is misfortune of the citizens of this country that we are saddled with a food safety "management" agency which believes more in applying the law in letter rather than the spirit behind them. The instant noodle episode is a standing testimony to the character and culture of this agency. The appalling and archaic food safety vigilance and enforcement infrastructure controlled by state level departments cannot instill much confidence among the consumers that things will improve one day! 

The Consumer Affairs Minister was forthcoming regarding his ideas to stream line the street vendors by establishing specialized food vendors' zones to shift the existing vendors so that the quality of foods served would be much better though it is not clear as to how the central government can orchestrate the policy in an area considered coming under the state's power. Also he should have suggested that all food vendors, in the organized as well as in the informal sectors, must follow a declaration format containing some basic information regarding the two most important components, total calories and total fat to begin with. Why he was not considering this as important may be due organized objections the restaurant sector would raise citing technical difficulties in providing such information to their customers. Though this may be a valid argument it is not insurmountable.because such information can be generated with enormous technical resources available in government funded food laboratories in the country. A still better approach could be to generate data on the Indian culinary preparations and lay down guidelines for some of them for the catering industry to follow. 

V.H.POTTY
http://vhpotty.blogspot.com
http://foodtechupdates.blogspot.com

Monday, December 21, 2015

Development of boutique chocolates-Will emergence of such premium products sustain the industry?

Why do people like chocolate products? For their flavor, texture or taste? Probably this is a complicated question and answering it may be as complex as the products themselves! While most kids eat chocolates because of the sweetness and the overall texture and mouth feel, there may be many adults who can be connoisseurs of chocolates looking for some perceived traits which are not easy to be contoured or defined. Think about other beverage crops like coffee, tea or spirits and the consumer expectations can be as varied as the chemical complexity of the products themselves! Coffee tasters, tea tasters and wine tasters are a class by them selves and even to day, despite the tremendous advances made by analytical chemistry, no instrument has been universally accepted as a true tool to take a decision regarding the beverage quality. Probably the reason is that most flavors are made up of hundreds of chemicals with complex molecular structure and even to day 100% identification has not been achieved. Also making the issue more complicated is the relative effect of each component whether minor or major on the flavor bouquet characteristic of each product. This is true with cocoa flavor also. Manufacture of chocolate products has been standardized long ago and there is very little variation in its technology because the technology is highly machine oriented with very little leeway to manipulate. However this seems to be changing with some incisive research being carried out by a few major players in this sector and the result is emergence of specialty premium chocolates with varied bouquet value. Here is a take on this important breakthrough that can boost the bottom line of chocolate industry through marketing value added chocolates with significant flavor differentiation.

If one looks back at the history of beverage industry coffee and tea were the dominating ones with world's consumers vertically divided between the two. According to available data, world produces about 9 million tons (mt) of coffee and 5 mt of tea and this gives one an impression that latter is a poor cousin of the former!  But a relook at this issue will reveal that such a conclusion is too simplistic to accept because the quantity required to make a cup of coffee is three times that of tea and there fore in terms of volume of the beverage consumed tea beats coffee globally. Is it not interesting that per capita annual consumption of coffee is highest in Americas and Europe while Asia and the former Soviet Union countries are predominantly tea drinkers. Where does cocoa fit into this picture? it is well known that coco beans production largely goes for making chocolate products like cocoa mass, compounded sweetened chocolates, chocolate liquor and cocoa powder. It is the cocoa powder which finds its way to beverages like hot chocolates, drinking chocolates and as a flavoring material for candies, confectioneries biscuits , cookies and pastries. Therefore cocoa is never a competitor as a beverage material for coffee and tea. 

Chocolate industry is supposed to have manufactured and marketed about 7.5 mt last year using cocoa beans grown in countries like Ivory Coast, Indonesia, Ghana, Nigeria and a few other countries. The chocolate quality is mostly determined by the variety of beans from which it is made and major chocolate players use the much preferred Forastero variety which predominates the production though Criollo is considered a much superior variety being used exclusively for making premium chocolate products. The third variety Trinitario accounts for a fraction of the cocoa trade. The quality differentiation of chocolate products is mostly based on the variety used, fair trade practice adopted by growers including child labor, environment degradation, safety credentials,eating characteristics and handling modes. The health attributes attached to cocoa flavonoids raised the standing of this crop overnight into a frenetic consumer obsession which was tapped by the industry to churn out the so called bitter chocolates with lesser and lesser sugar and more cocoa solids. However bitter chocolates are appreciated only by a few health conscious consumers and therefore manufacturers have been looking for other USPs for increasing demand for chocolate products. The new line of research is leading the industry to design more niche products with higher price tag. Success seems to have come their way recently when researchers started studying the strains of yeast which are responsible to ferment the pulp in cocoa pods during post harvest processing operations, producing many flavoring materials that impart characteristic flavors to chocolate products.      .    

Thanks to the innovative efforts of Belgian researchers working in close collaboration with the chocolate industry, robust yeast strains have been isolated from the fermenting pulp and using these pure cultures different types of bouquet have been created giving individual personality to them. In the traditional fermentation process mostly carried out near the growing areas, the broken cocoa pods are allowed to get fermented by natural microbes, mostly wild yeasts, to depectinize and generate many artifacts that later impart a complex web of flavors to the final product. By isolating a number of strains and studying their metabolic history the scientists were able to create a pool of strains of yeast which can produce a range of flavors singly or in combination.. This makes it possible to create a new range of boutique chocolates that can match particular flavors in the same way that craft beer, coffee, tea, and wine can. What the team first hoped to do was to find robust strains of yeast that would quickly dominate the others and shorten the fermentation time, allowing cocoa producers better control over the chocolate's taste. It turned out that the different robust strains produced markedly different flavors and aromas. This was despite the fact that the recipe and fermentation process for each one was identical. The team then began to breed the yeast strains and created new hybrids that formed strong flavors that were retained in the final product, instead of getting lost due to their volatility, being trapped in the fat. This means that for the first time, chocolate makers have a broad portfolio of different yeast strains that are all producing different flavors. 

Whoever is not familiar with the range of lactic fermented products from milk? Yoghurt is one of the most accepted milk products consumed widely across the world. Look at the efforts of the dairy industry in converting a simple traditional yoghurt into a multibillion dollar roaring industry through differentiation of the fermentation process using combination of lactic acid bacteria like Lactobacillus delbrueckii, Streptococcus thermophilus, Lactobacillus acidophilus, Bifidus, Casei etc which can make yoghurts with different features. Same way chocolates also will now be available with varying flavor profiles using different strains of yeast for the primary fermentation process followed by standard processing. Whether  many consumers will be able to appreciate these value added products and willing to pay premium prices for them, however,remains to be seen.  

V.H.POTTY
http://vhpotty.blogspot.com
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Saturday, December 12, 2015

Can processed food be "nemesis" for many people? The unknown dangers of hidden allergens.

A whopping 600 million people on this planet are supposed to be vulnerable to that ubiquitous disorder called allergy caused by the environment, plants, medicines, industrial chemicals and every day foods to which they are exposed. Ominously the population affected by allergic reactions is steadily increasing every year and according to some estimates during a span of 15 years between 1997 and 2011 there was an increase of 50% in the population suffering from one or the other form of allergic disorder. This is attributed largely to the increasing awareness about hygiene and sanitation and the consequent desire of people to keep themselves "clean", "presentable and tolerable" and  "keep away infections". Probably increasing use of hundreds of chemicals, especially man made with very little safety data regarding their allergic potential touching all activities of day to day living, must be responsible for the increasing cases of allergy though there are no reliable data to support such an inference conclusively. Another uncertainty is the real impact of wide scale consumption of genetically modified foods (GMO) consumed in many countries though no concrete evidence has yet been unearthed regarding their relationship. In a country like USA 80% of the diet of an average citizen is made up of GMO foods and the incidence of food allergy is highest in that country. Imagine almost 10% of the population in USA are affected by food allergy! According to some estimates the world is bearing a financial burden of more than $ 30 billion a year due to this disorder. 

Why are people so scared of allergens which can be found every where and when exposure to them is continuous? A major reason is the potential for some of the allergens to cause even death as the ultimate outcome of a chain of events initiated by them in human beings affected by exposure to them though very few deaths have been reported because of allergens. What is alarming about the allergic reactions is that it can manifest suddenly with no warning and medical response time available may be too short with disastrous consequences. The non-uniform symptoms, besides being too varied, are difficult to be deciphered unless they are very severe. The situation gets more complicated when some of such symptoms occur due to non-allergic reactions or food intolerance or food poisoning and toxins. Symptoms of allergic reactions normally include red eyes, itchy rash, runny nose, shortness of breath, swelling and anaphylaxis  where as food intolerance, mostly confined to the GI tract can manifest itself as migraine head ache, outbreak of acne, stomach ache or bloating of the body. Even indigestion can be termed as food intolerance. Major focus so far has been on food allergy caused by some foods and universally eight foods have been designated as allergic foods which are compulsorily to be declared on the label for the consumers to know about it and those allergic can avoid buying them. These foods are cow's milk, egg, wheat, soy,  peanuts, tree nuts, fish and shellfish. More than 90% of allergic episodes are caused by these eight allergic foods.  

Food allergies are reported more from industrially advanced countries though no one knows for sure why this is so. One factor could be the over dependence of the population on processed foods and industrially made food preparations to the extent of 80% of their daily intake. Here again it is difficult to find any correlation between processed foods and food allergy. Reduced consumption of natural foods which are not refined might be a reason as the characteristic features of GI tract can get altered due to lesser roughage and ease of digestion of processed foods. Scientific evidence shows that infants are more vulnerable to allergic foods as they do not have a strong GI tract with necessary checks and filters to prevent absorption of allergens into the blood stream causing undesirable immunological reactions. Thus children and youngsters below the age of 18 years are more vulnerable to allergic foods probably due to inadequately developed defence system in their guts. With age many of them are likely to come out of this syndrome due to full development of the gut system. Still change of food habits over 3 generations as has happened in many industrialized nations cannot be ruled out as the root cause of allergic population showing alarming increase these days.

What is disturbing in to day's world is indiscriminate use of chemicals by the processed food industry and though many of them have been approved by competent authorities these clearances are not based on substantial safety studies using critical mass of human subjects. While most people can tolerate them at least in the short term, their long term safety consequences are not very clear. In some people some of these chemicals can produce allergic symptoms which need to be watched by every consumer. Added to this are a flood of ingredients coming under the natural colors and flavors category which are allowed to be used without much restriction though they are to be included in front of the pack label declaration. What is perplexing is that no one is sure what is natural with the result most manufacturers use the word "natural" as long as they do not add any man made chemicals during processing. However these natural ingredients may be harmless in their original condition but many of them undergo transformational changes due to processing using technologies like extraction, fractionation, separation, distillation, hydrolysis , heating , roasting etc raising questions regarding generation of artifacts which may or may not be allergic. Many of the food additives listed under the ubiquitous category of additives to foods commonly referred to as -"Generally Recognized As Safe" or GRAS are potential allergens of future and probably more focus is needed to preempt development of such a dangerous situation in the coming years.   

As food allergy is a major danger these days, it is prudent for every one to be aware of the symptoms and signals that can alert them regarding any episode involving them. By now it is well established that two types allergic manifestations can take place in human beings when the allergen gets into the blood stream. They can fasten on to the IgE antibodies when the reaction can be immediate or react with the immune cells or T-Cells when allergic response may become apparent in 4 to 24 hours. In contrast non-allergic or non-immune adverse reaction such as that happens due to food intolerance is mostly physiological reaction on account of some chemicals present in them. Such chemicals commonly used in processed foods include sulfites, bisulfites, sulphur dioxide, monosodium glutamate, etc or some present naturally like theobromine in cocoa products or caffeine in coffee brew or tyrosine in old cured cheese. There is also another problem with some foods which include toxins and poisons generated or contaminating them. Aflatoxin in pea nuts or poisonous mushrooms or lathyrus factor in kesari dal are classical examples. However the toxic food materials produce symptoms only after certain minimum quantities of such foods are ingested. In other words, they are dose dependent. 

Consumption of foods which are allergic produce excessive amounts of food specific IgE antibodies  and the allergens after entering the blood stream react with these antibodies, producing  many chemicals including histamines, which affect the gut, skin, nose, lungs, heart and the circulatory system. Anaphylaxis is the extreme manifestation of allergy and the symptoms it produces include itchy rashes on the skin, throat irritation, swelling and low blood pressure.  As most allergic reactions cause intense discomfort and some time panic, the most commonly practiced treatment is to immediately administer antihistamine drugs like epinephrine or adrenaline to those developing the symptoms. These days epinephrine auto injector pens are in the market which can deliver measured amounts of antidote with no time lost after symptoms develop.      

For those with severe allergies, eating of processed foods can turn into a life-threatening activity. There is need for vigilance in checking for ingredients before buying a product,and one must be aware that "natural flavors," contained in some of them cannot be taken to be absolutely safe. Probably it is wise to follow the suggestions made by experienced allergy experts to  avoid any food allergy reactions. these include:( a).if one experiences an allergic reaction and does not know the cause, "natural flavors" if present in in the food as declared on the label, must be included  to the list of suspects. (b). If one had eaten a product before with no adverse effects, then the allergen to which one is sensitive must probably not in the product. However stress can exacerbate allergic reactions and even if product has only small amount of allergen it might show when under stressed condition. (c). further enquiry must be done with the manufacturer regarding the presence of the allergen of concern their "natural flavor." (c). It is alaways advisable to go for whole foods devoid of any additives. (d) The surest alternative is  to prepare one's own foods from scratch which are safer than naturally flavored prepared foods.(e) one must also be aware that any foods served in a restaurant may also contain "natural flavors," which will not be disclosed on the menu and invariably allergen of concern may not be in the product description though it may still be in the ingredients used. The "natural flavor" loophole in ingredient labeling means that any food which lists "natural flavors" as an ingredient is potentially hazardous to sensitive people and there fore should be approached with caution.

Why is that food allergy is not taken aas a serious disorder in India? Possibly lack of authentic documentation by hospitals and practicing physicians could be one of the reasons. Some scattered reports however do indicate that food allergy does exist in the country to some extent and in most cases is confined to foods like Black gram, Pigeon pea (Tur or Arhar), French beans, Horse gram, Lentil, Mustard, Radish, some fruits and milk. No serious cases have been recorded and reported by the Health Ministry of the country warranting any action as of now. But there is no guarantee that the country is immune to this phenomenon in future. With the expansion of food processing sector consequent to economic liberalization and influx of foreign investments and technologies, there is likelihood of significant increase in incidence of food allergy in the coming years.   

V.H.POTTY
http://vhpotty.blogspot.com
http://foodtechupdates.blogspot.com

Thursday, December 10, 2015

Honey bees facing a crisis due to "Colony Collapse Disorder" caused by use of neonicotinoid insecticides-The implications on global agriculture

Honey is a much valued food as well as a well recognized alternate medicine for many simple ailments. While consuming Honey how many people think about the Bees that collect it meticulously, drop by drop from millions of flowers? In these days of man made imitation products that are flooding the market place why should the world be concerned about extinction of bees? After all honey is made of fructose and glucose in 38:31 ratio being the main ingredients though there are other substances like sucrose, maltose and higher sugars and making such a concoction looking and tasting like honey is not a big challenge. Of course natural honey has properties much beyond a man made sugar syrup as vouchsafed by millions who religiously consume it for its variety of real as well as imaginary qualities. Imagine how the tiny bees produce over 1.7 million tons of honey every year through the combined efforts of queen bees, thousands of drone bees and female worker bees painstakingly drop by drop through sucking out nectars from flowers and their transformation through a process of regurgitation. While honey production is a part of nature's way of providing food for the bees, these tiny creatures play a much larger role in the production of foods and other agriculture crops through cross pollination. This is where the mankind is going to be hurt if any thing adverse happens to the bees due to man's folly of doing some thing that can cause affect their population.    

Recent news that Bees are facing extinction because of the reckless pollution of environment causing them to perish in droves through many fatal afflictions does raise concerns that cannot be ignored. It was in 2006 that the phenomenon of colony collapse disorder (CCD) became a serious issue noted with alarm by many countries affecting honey production world wide. Between 2007 and 2013 more than 10 million bee colonies collapsed where most of the "worker" bees were killed leaving only the queen and some drones in their hives which cannot ensure growth of the beehive resulting in collapse of the entire colony. The importance of bees in pollination and crop fertilization is so critical that these simple insects are responsible for the production of agricultural crops worth $ 200 billion annually. Why this has happened is a million dollar question that does not have an absolute answer though factors like use of indiscriminate use of pesticides, global warming and others are being blamed. But to day there appears to be some unanimity regarding the adverse effect of a group of insecticides extensively used coming under the family of neonicotinoids or commonly called neonics which include acetamiprid, nitenpyram, nithiazine, thiacloprid, thiamethoxam and imidacloprid, the last mentioned being used widely to the extent of almost 80% in many countries. Present agricultural practice involves treating the seeds with neonics before sowing which gives protection to the plant from many insects with destructive ability and it is theorized that neonics after getting into the plant through the root system get distributed to every part of the plant including the flowers acting as a deadly poison to bees that come looking for nectar for making honey.  

It was in 1985 that neonicotinoids became a commercial success because of their lesser toxicity to birds and mammals compared to organophosphates and carbamates. Agriculturists also welcomed their arrival because of lower concentrations required to destroy the insects affecting the plants. To day virtually all commercially valued crops like corn, soybean, canola, cotton, sugar beets, apples, cherries, peaches, oranges, berries, tomatoes, potato etc are dependent on neonics for achieving high production due to their ability to stave off insect attacks in the fields. The popularity of neonics is such that it is approved in more than 120 countries across the world for a multitude of agricultural and horticultural crops. After the colony collapse disorder became a major crisis for the honey industry, world started paying more attention to the toxicity of these insecticides, especially to honey bees.Earlier premise that neonics are not toxic to bees had to be reconsidered and reinvestigated in the light of emergence of CCD to evolve a better strategy to save the bees from total extinction.

Why should the bees be vulnerable to an insecticide like neonics which enjoyed great popularity since 1985? It was found that neonics when ingested by bees had a devastating effect causing eventual death of  majority of them in a beehive. Most tragically this neurotoxic chemical impact bees' ability to forage, learn and remember their navigation route to and from food sources and naturally if these disoriented bees do not reach back home the consequences can be imagined. What choice world has under such extenuating circumstances in saving the bees from total extinction and avoid collapse of the honey industry? Logically the insecticide industry which produces neonics worth $ 2.5 billion annually will have hesitation in accepting the reality that neonics are responsible for CCD and can be expected to fiercely fight any proposal to ban them from use in agriculture. Similarly farming community which uses neonics in preference to others also may not be totally convinced about the dangers posed by them. After all neonics account for almost 25% of the insecticide market globally, reflecting its universal popularity. Though the dilemma inherent in taking a decision vis--vis neonics and their ban, Europe took the lead to ban them last year. After recent banning of neonics in Canada probably other countries in the American continent may also follow similar suit though the lobbying power of insecticide industry in a country like USA cannot be underestimated to sabotage such people friendly policies in pursuit of fiscal agenda. .           

While neonics are villains in this mass collapse of beehives, there are other mitigating factors which also must be taken into consideration. It is important to emphasize that other factors like climate change, habitat loss and disease also adversely affect pollinator health. However these factors are not entirely independent and are interrelated. It is to be conceded that chronic exposure to neonics may increase vulnerability of bees to disease. When the health of bees is to be assessed critically there is a need to draw up a comprehensive pollinator health action plan which must address all these factors and obviously scaling back the use of neonics can be a good beginning. Apart from the immediate and lethal effects on bees, neonics represent a more subtle threat to a wide range of species. The 2014 Worldwide Integrated Assessment of the Impacts of Systemic Pesticides, the most comprehensive review of the scientific literature on neonics, pointed to effects on smell and memory, reproduction, feeding behaviour, flight and ability to fight disease.. The obvious conclusion is that the world is witnessing a threat to the productivity of the natural and farming environment reminding one of the dangers posed by organophosphates or DDT in the yesteryear. In stead of protecting food production the use of neonics is "threatening the very infrastructure which enables it, imperilling the pollinators, habitat engineers and natural pest controllers at the heart of a functioning ecosystem". It is better to act now rather than regret later!.

V.H.POTTY
http://vhpotty.blogspot.com
http://foodtechupdates.blogspot.com