Showing posts with label jackfruit. Show all posts
Showing posts with label jackfruit. Show all posts

Wednesday, June 2, 2010

CHALLENGE OF THE "JACK"-MILES TO GO!


A recent report in some news papers regarding the "original" work done in a University on processing of Jack fruit, the "largest tree borne fruit on earth", can evoke only some amusement because the researchers there have "developed" a series of mouth watering products from this fruit. These include srikhand, kulfi, wine and jam. Considering that Jack fruit has a history of 6000 years behind it, one can only wonder why no one had thought about making these products so far, leaving the task to a bunch of students in a University. The fruit growing as large as 35 kg in weight is a veritable bundle of sweetness and highly aromatic flavor, bordering on repugnance, liked or hated, depending on the people who consume them. The three main varieties that grow widely in different parts of the world vary mainly in the texture of the fruit bulb, hard to soft and pulpy.

Being a fruit rich in sugar the deseeded fruit bulbs can be converted into more than two dozen products at home though commercially only canned bulbs are made in very limited quantities, that too for export markets. While unripe fruits are consumed as a vegetable and for frying into chips like products popular in Kerala, ripe fruits, mostly available during March-August every year, coinciding with monsoon rains, are consumed fresh without any processing. It is a common sight to see road side vendors offering dressed bulbs on push carts in many cities in the South. Traditionally the fruit bulbs, after cutting into small pieces, are used to make a variety of preparations at home. The fruit bar made from the ripe Jack by sun drying, mostly in southern part of Karnataka, is an established product with good shelf life, being liked by many with its typical texture and mild flavor. A new product made by vacuum frying of semi ripe bulbs has been introduced recently and has found wide acceptance in the market.

There is no known orchard cultivating this fruit under controlled growing conditions as very little data is available on favorable inputs that can ensure maximum productivity. As it takes about 30 years for the tree to mature, Jack fruit never offers itself as an alternative to any of the existing economic crops. It is a tree that requires once in a life time investment, that too one's time to plant it and rest is taken care of by nature. High investment on Jack fruit is fraught with uncertainties in terms of yield, perishability, demand and marketing. Organizing cooperatives is also difficult because of these reasons.

Two biggest challenges in harnessing the goodness of Jack fruit for commercial operation are lack of standardization of fruit quality and logistical problems in extracting the edible portion under large scale processing. As only 25% yield can be expected, the waste generated also will pose problems of disposal. Most critical constraint is the presence of gummy latex in the whole fruit which can pose tremendous challenge for food engineers to design an appropriate gadget for extracting the edible part for achieving viable production volume under factory conditions. In one way it is better if mechanical gadgets are not invented because that can be a strength in a country like India where human resources are supposed to be available in plenty. Successful cooperative models for beedi making or papad manufacture, can be replicated to collect, process and make marketable products from Jack fruit for which initiative has to come from horticulture departments of some of the Southern states where the fruit is available in abundance.
V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com

Wednesday, October 14, 2009

JACKFRUIT CHIPS- NEW AVATAR


Jack fruit is avoided by many because of its intense aroma which does not get out of the body system for quite some time unlike most other foods. The only other competitors are Garlic and Durian fruit, again liked passionately or hated bitterly by different people for the same reason. Though Jack fruit is not cultivated intentionally, it grows widely in many parts of the country and a significant portion of the production goes waste due to many reasons. Invariably production season coincides with monsoon and further harvesting, ripening, extracting the edible portion without getting the hands sticky, attraction of flies, etc are some of the logistical problems constraining its wide scale use. Often unripe fruits are used as a vegetable to avoid the above problems though availability of market vegetables is a distinct disincentive against frequent consumption even in rural areas.

One of the out lets for gainful utilization of jack fruit is in the production of fried chips, especially in Kerala and southern Karnataka in the Mangalore-Udipi region. Also ripe fruits used to be converted into sun-dried pulp in the form of a mat called fruit bar, popular a few years ago. Osmotic dehydration technology is also available to preserve the deseeded fruit bulbs but high sugar content is not preferred by many making it a non-viable route for utilization. Canned jack fruit bulbs were also being made mainly for export, Sri Lanka being the pioneer in the line.

Deep-fried unripe jack fruit chips, if one can call it so because it is more like a finger than a circular chip unlike that from potato, plantain, tapioca etc, have not been able to establish a market as it is confined mainly to road side vending kiosks for selling in fresh format rather than as an industrial product from the organized sector. The product is not amenable to store for more than a few days, becoming rancid and soft losing its crispness probably because of unsatisfactory quality oil used for frying, non-standardized process deployed and sub-optimal packaging films used. Practically no research efforts have gone into standardizing the process, products and their packaging.

It was left to the enterprising spirit of an obscure entrepreneur from south Karnataka to take up the product for further development and to day a very high quality fried jack fruit chips product is available in some markets though most of the production is reported to be exported. Use of vacuum frying and advanced packaging material with good water and oxygen barrier properties ensure its shelf stability for a few months. Vacuum frying technology is considered the best way to get high quality products, effectively cutting out oxygen-oil reaction at high temperatures which takes place during normal frying under atmospheric pressure conditions. The temperature of frying is also significantly lower under reduced pressure preventing thermal abuse of oil.

Products like this, obscure as they are, must be brought out of their limited geographical locality for wider consumption by the organized sector. True, logistical constraints in pre-processing before frying need to be addressed if organized industry is to take up such lines of manufacture and the responsibility for this lies squarely with the public funded food R & D organizations. It does not need the prime minister of the country to remind food technologists about their responsibility!.


V.H.POTTY
http://vhpotty.blogspot.com/
http://foodtechupdates.blogspot.com